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Thermal Conductivity Measurement with the Hot Disk TPS- Applications in Insulation

Insulation is a valuable part of the construction process, it ensures that buildings will be comfortable for inhabitants and energy efficient. A good insulation layer with a low thermal conductivity is important in both hot and cold climates, as it reduces the energy needed by heating and cooling systems, making the building more environmentally friendly. There are countless insulation types to choose from, and thermal conductivity and quality can vary greatly between options. In 2006, Saleh Al-Ajlan at the Energy Research Institute in Riyadh performed an in depth thermal analysis of 10 of the most common insulations available in Saudi Arabia using the Hot Disk Transient Plane Source equipment. Many of the insulations investigated in the project were tested at different densities, and measurements were performed over a range of temperatures to determine the effect of temperature changes in a tropical environment on the effectiveness of the insulation.

Thermal Conductivity Applications Insulation

Figure 1. Insulation is crucial to maintaining good thermal efficiency in buildings1.

Al-Ajlan (2006) was not the first to perform thermal conductivity testing on Saudi Arabian insulations, previous research had been carried out using the guarded hot plate, heat flow meter and the TPS method. The Hot Disk TPS was used for this study because the fast test times, accuracy, and ability to test different sample sizes due to the variety of sensors available were desirable characteristics. Since the TPS measures 200 distinct data points during testing, the initial contact resistance created by the sensor heating up can be removed and prevented from influencing the final result. Hot Disk equipment can test thermal conductivity in a range of 0.005 to 1800 W/mK, and at a temperature range of -160°C to 1000°C.

Al-Ajlan (2006) used a two-sided Hot Disk sensor made of nickel and Kapton, which was sandwiched in between of two identical pieces of the insulation sample being tested. Two of the insulations tested were anisotropic materials, therefore the thermal conductivity was measured in both the axial and radial directions. An anisotropic testing module is an option for use with the Hot Disk TPS software, making anisotropy investigations easy to perform. Al-Ajlan (2006) tested the effect of temperature on the thermal conductivity of the ‘rigid’ insulation materials, which included polystyrene and polyurethane board products. Density was also investigated as an influencing factor, and samples of the same material with differing densities were measured.

Thermal Conductivity Applications Two Sided Sensor Set Up

Figure 2. Illustration depicting the sample set-up used for measuring thermal conductivity with the Hot Disk two-sided sensor.

Room Temperature Thermal Conductivity Data 

Data revealed that the difference in density between various samples of the same insulation did not have a large effect on the thermal conductivity, as the density increased, the corresponding thermal conductivity slightly decreased. When comparing experimental values to those provided by the insulation manufacturers, Al-Ajlan (2006) found that experimental results for all polystyrene and polyurethane insulations agreed well manufacturers data. Some discrepancies were discovered between experimental and manufacturer results for the lightweight concrete. 

Elevated Temperature Thermal Conductivity Data

Thermal conductivity data collected by Al-Ajlan (2006) at a range of temperatures indicated that the conductivity increased alongside the temperature. Furthermore, change in temperature had a much larger effect on thermal conductivity than change in density. These results provide important information for engineers performing thermal envelope analysis of buildings, as the temperature in Saudi Arabia routinely varies along this temperature range. Al-Ajlan (2006) predicts that this increase in thermal conductivity in the insulation will result in increased energy requirements for cooling buildings when environmental temperatures are higher.

This study illustrates the importance of measuring the thermal conductivity of insulation materials to understand how they will contribute to the thermal control of buildings. The range of thermal conductivity results and differences in reaction to environmental factors collected will help engineers to better predict the amount of energy required to keep building temperatures stable. The accuracy and versatility of the Hot Disk TPS thermal conductivity testing system in collecting data on these types of samples illustrates that it is an ideal testing method for this application. 

Note: For comprehensive results and an in depth discussion, please follow the link to this scientific paper in the reference section. 

Learn More About Hot Disk Transient Plane Source (TPS)

The Hot Disk Transient Plane Source (TPS) technique allows for precise thermal conductivity measurement of a huge array of materials ranging in thermal conductivity from 0.005 to 1800 W/m∙K . TPS is capable of measuring bulk and directional thermal properties of solids, liquids, pastes and powders.


Al-Ajlan, S.A. 2006. Measurements of thermal properties of insulation materials by using transient plane source technique. Applied Thermal Engineering. 26(17-18): 2184-2191. 
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A selection of insulation manufacturers for further reading:

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